Metal Extraction and Recycling Division

Overview

Metal Extraction & Recycling Division is one of the main research division actively involved in fundamental research, providing technical services to various industrial needs, solving industrial problems as well as developing new processes, technologies and products for commercial uses. The division comprises of three groups as following: 

  • Ferrous Processing: Iron and Steelmaking Research with emphasis on Lean Grade/Processig Wastes, Thermo-chemical Simulation Studies, Agglomeration of iron ore fines and ferruginous wastes, alternate routes for the production of direct reduced iron and improving quality of ferroalloys
  • Non-Ferrous Processing: Non-ferrous Metal Extraction by harnessing the Primary, Secondary and Lean Grade Resources with focus on strategic metals and rare earth elements
  • Secondary & Resource Utilization: Valorization of Industrial Wastes and Secondary Resources for economic solution to pollution problems

The division is fully equipped with research facilities for Ferrous and Non-ferrous metallurgy including Pyro, Hydro, Electro and Bio metallurgy along with facilities for research on various kinds of secondary resources and waste utilization.

Areas of Research

The flagship activities of the division are as follows:

  • Strategic metals including REE extraction from primary and secondary resources: Strategic metal sub-vertical is part of 4M theme of CSIR and involves 6 CSIR labs with CSIR-NML as nodal coordinator. The objective of this program is to develop and deploy technologies for strategic metals required for defence, space, mobility, energy, electronic and pharmaceutical sectors from indigenous and secondary resources.
  • Holistic utilization of red mud: This national project was initiated under the guidance of Niti Ayog and the participants are three research institutes namely CSIR-NML (Co-ordinator), CSIR-IMMT, JNARDDC and three industries namely NALCO, HINDALCO and VEDANTA. The objective of the program is to develop technology at pilot scale to extract scandium from red mud and use other every component for gainful utilization
  • Urban ore recycling centre: An unique facility has been created for pilot scale closed loop process for e-waste where precious metals and REE are extracted and other components are recycled.
  • Recycling of end of life lithium batteries: Under the bulk chemical mission of CSIR, the program has been initiated along with CSIR-IMMT to extract Li, Co, Ni and Mn at one kg each and convert graphite into graphene. 

 

Some of our facilities

Ferrous_Processing     Non-Ferrous-Processing     Secondary-and-Resource-Utilisation

 

Scientists

Name

Designation

Expertise

Dr. Sanjay  Kumar

Dr. Sanjay Kumar

+91-6572345242

Chief Scientist & Head

  • Waste Utilization
  • Circular Economy
  • Mechanochemistry
  • Critical Metal Extraction

Dr. Kamala Kant   Sahu

Dr. Kamala Kant Sahu

+91-6572345296

kksahu@nml.res.in

Chief Scientist

  • Technology development
  • waste recycling & material synthesis

Dr. Jagannath  Pal

Dr. Jagannath Pal

+91-8987482643

jgpal2003@yahoo.co.in

Chief Scientist

  • Ferrous process metallurgy
  • Ironmaking
  • Steelmaking
  • Ferroalloy making
  • Agglomeration
  • Thermodynamics of process

Dr.  Manish Kumar  Jha

Dr. Manish Kumar Jha

+91-9430185563, +91-6572345432

mkjha@nml.res.in

Chief Scientist

  • Undersigned have expertise in the area of Materials and Metals (Rare, Non-ferrous and Rare earth) extraction and recycling from ores, concentrates, lean grade ores and secondary resources as well as recycling of metals from solid waste, Industrial waste, E-waste, batteries and liquid effluents using advanced separation processes viz. leaching, solvent extraction, cementation, precipitation, ion-exchange, electrowinning etc.

Dr. Manoj M   Humane

Dr. Manoj M Humane

mmh@nml.res.in

Chief Scientist

Dr. Manoj   Kumar

Dr. Manoj Kumar

+91-6572345180, +91-7250263734

mk@nml.res.in

Senior Principal Scientist

  • Magnesium Extraction and Magnesium Refining Technology
  • Recycling of tungsten and copper from hard tungsten-copper (W-Cu) alloy scrap and soft tungsten-copper alloy scrap
  • Production of copper powder from copper scrap by direct electrolysis

Dr. Sushanta Kumar Sahu

Dr. Sushanta Kumar Sahu

+91-6572345273, +91-9431521200, +91-9113443765

sushanta@nml.res.in

Sr. Principal Scientist

  • Extractive metallurgy
  • Hydrometallurgy
  • Solvent extraction
  • E-waste recycling

Dr. Jhumki   Hait (Biswas)

Dr. Jhumki Hait (Biswas)

+91-6572345186

jhumki@nml.res.in

Sr. Princiapl Scientist

  • Hydrometallurgy

Dr. Sanjay  Agarwal

Dr. Sanjay Agarwal

+91-6572345241

sanjay@nml.res.in

Sr. Principal Scientist

  • High Temperature Extractive Metallurgy
  • Ferro Alloy making.

Dr. Abhilash  .

Dr. Abhilash .

+91-6572345274 (Office), +91-9431962767 (Mobile), +91-6572346077 (Residence)

abhilash@nml.res.in

Sr. Principal Scientist

  • Hydro-Biohydrometallurgy
  • Waste Recycling
  • Rare Earth Extraction
  • WEEE recycling
  • Environmental Microbiology/Biotechnology

Dr. Sanjay  Prasad

Dr. Sanjay Prasad

+91-9931160558

sprasad@nml.res.in

Sr. Principal Scientist

  • Extractive Metallurgy

Dr. Deepak   Chandra Sau

Dr. Deepak Chandra Sau

+91-7903577290

Sr. Principal Scientist

  • Fluidization
  • Hydrogen production
  • Low grade iron ore utilization
  • Low temperature process development
  • Magnetite production

Dr. Madan   M.

Dr. Madan M.

+91-6572345303

madan@nml.res.in

Principal Scientist

  • Ironmaking
  • Steelmaking
  • Extraction of Metals
  • Modelling & Simulation in Materials processing

Dr. Pratima   Meshram

Dr. Pratima Meshram

+91-6572345277

pratima@nml.res.in

Principal Scientist

  • Extractive Metallurgy
  • Hydrometallurgy
  • Recycling and Waste Management
  • Solvent Extraction and Ion Exchange
  • Battery Recycling

Dr. (Mrs.) M.  Malathi

Dr. (Mrs.) M. Malathi

+91-6200671742

malathi@nml.res.in

Principal Scientist

  • Extractive metallurgy, especially in the field of Iron and Steelmaking
  • Utilization of Mining and Metallurgical Wastes, Bio-waste
  • Process Optimization and Control
  • Heat and Mass Transfer Analysis
  • Thermodynamic Modeling

Dr. Susanta Kumar Nath

Dr. Susanta Kumar Nath

+91-9431989877

snath@nml.res.in

Principal Scientist

  • Waste utilization
  • Geopolymer
  • Cement

Dr. Dayanand   Paswan

Dr. Dayanand Paswan

+91-9279277071

dnpaswan@nml.res.in

Principal Scientist

  • Process development for steel plant and mining waste utilization
  • Utilization of lean-grade raw materials
  • Alternative routes for iron making
  • Development in Ferro-alloys and steel making

Dr. Ammasi   A

Dr. Ammasi A

+91-9546884425

masi@nml.res.in

Principal Scientist

  • Green Steel-Making – Hydrogen & ammonia-based reduction
  • Carbon-Free DRI – Development & preparation
  • Steel Waste Utilization – Agglomeration & recycling
  • CO₂ in Ferroalloys – Low-carbon production
  • Slag Engineering – Process optimization
  • Inclusion Control – Steel refining in induction furnaces

Mr.  Rohit   Buddham

Mr. Rohit Buddham

+91-9060078806

rbmeshram@nmlindia.org

Principal Scientist

  • Life cycle assessment (LCA)
  • Techno-economic analysis
  • Basic Engineering Package (BEP)
  • Detailed Project Report (DPR)
  • Waste utilization

Mr. Krishna   Kumar

Mr. Krishna Kumar

0657-2345232

kkrishna@nml.res.in

Principal Scientist

  • Extractive Metallurgy
  • Chemical Metallurgy
  • Magnesium Metal Extraction
  • Vacuum Distillation Techniques for Refining and Recycling
  • Process and Equipment Design

Mr. Shivendra   Sinha

Mr. Shivendra Sinha

sinha@nml.res.in

Sr. Scientist

Dr. Saurabh   Shekhar

Dr. Saurabh Shekhar

0657-2345250

saurabh@nml.res.in

Sr. Scientist

  • Material Characterization
  • Mineral Processing
  • Metal Extraction
  • Refining
  • Material Synthesis

Dr. Satyajit  Mukherjee

Dr. Satyajit Mukherjee

+91-9874063249

dr.satyajit@nml.res.in

Sr. Scientist

  • Carbon Capture
  • Sequestration
  • Gas separation
  • Mineral carbonation and utilization
  • Process Modelling & Simulation

Miss Rashmi  Singla

Miss Rashmi Singla

rashmi.singla@nml.res.in

Sr. Scientist

  • Waste utilization
  • Development of hybrid geopolymers
  • Mechanical activation of minerals
  • Materials Characterization

Mr. Chandrakant Baliram Jugseniya

Mr. Chandrakant Baliram Jugseniya

+91-9308953797, 0657-2345292

jugseniya.nml@nml.res.in

Scientist

  • Mechanical Engineering Design and Modeling

Dr. Mudila Dhanunjaya  Rao

Dr. Mudila Dhanunjaya Rao

Scientist

Technical/Support Staffs

Name

Designation

Expertise

Mr. M. Chandra Shekhar's picture

Mr. M. Chandra Shekhar

+91-9430367236

mcs@nml.res.in

Principal Technical Officer

  • Mechanical

Mr. Manoj Kr. Runda's picture

Mr. Manoj Kr. Runda

+91-9431329750

mkr@nml.res.in

Sr. Technical Officer (3)

  • Mechanical
  • Pyro-Metallurgical Activity

Mr. D.P. Singh's picture

Mr. D.P. Singh

+91-6572345234

dps@nml.res.in

Sr. Technical Officer (1)

  • Iron & Steel making
  • Testing of Ferrous metals
  • High temperature furnace operation
  • in operation of Magnesium pilot plant

Contact

Dr. Sanjay Kumar
Head, MER Division
sunju@nml.res.in
+91-0657 2345242